How to make an electronic cigarette from a pen step by step. We make an electronic cigarette with our own hands. Is it possible to assemble a vape yourself?

is a device that imitates the process of regular smoking, but relieves the smoker from inhaling tar and other combustion products, and it also allows you to change the dosage of nicotine.
Electronic Cigarette, is a tube, slightly longer than a regular cigarette, consisting of a battery, an evaporator, a microprocessor that controls the evaporation process, and cartridges with an aromatic liquid - usually a mixture of nicotine and propylene glycol. The tip of the cigarette lights up during a puff as the smoker inhales the “smoke.”

Two options for a homemade battery pack for an electronic cigarette are presented below.

Option I. Gilzomod

To make it you will need:

  1. Brass cartridge case from a 12 gauge hunting rifle (sold in a hunting store without presenting a hunting license)
  2. Plastic cartridge case from a 12 gauge hunting rifle with a long skirt (32 mm)
  3. 510 connector with nut
  4. Button - any small one (I used a button from an old monitor board)
  5. Contact spring from any battery compartment (flashlight, Digital Watch, children's toy, etc.)
  6. Transistor type IRLB 3034, IRL3103, IRF3107, IRl3803, IRF1404, IRFR3706, IRLR7833, IRLS4030pbf, IRLB3036PbF which you can find in a radio store (I used IRL3103).

Description of work

Case preparation

We put the brass sleeve aside, it will only be needed when completing the assembly of the sleeve mod, and we put the plastic sleeve in a saucepan with water, put it on gas, and boil for 15-20 minutes. Then use pliers to pull out the plastic part from the sleeve skirt. It should look like this:

In the sleeve skirt, we drill two holes for a 510 connector with a diameter of 9 mm at the end of the sleeve, and on the side for a button. In my case, the hole for the button is 3.5 mm.

I secured the button inside the sleeve using soldering, and also immediately soldered it to inner surface sleeve one of the button contacts.

I screwed a 510 connector into the end of the sleeve.

Button attachment

Now let's prepare for installing the transistor; it is necessary to protect the button from the effects of high currents from the battery pack.

Preparing the transistor

The transistor's attachment plate to the radiator is ground off to reduce its size, and a resistor with a resistance of 10-15 kOhm is soldered on (I set it to 11 kOhm).

To install it in the sleeve, the transistor is ground like this:

Sleeve mod design

The schematic diagram of the sleeve mod looks like this:

Schematic diagram of the sleeve mod

The brass sleeve is the common positive wire of the sleeve module.

The sleeve mod is ready, assemble it, insert an 18650 battery into the brass sleeve (I use batteries from a dismantled laptop battery), The battery is inserted minus side up!

Assembly

Polishing

Gilzomod is ready for work, the only thing it is advisable to do is to cultivate it a little appearance.

I polished the assembled mod with this tool - cropped cotton swab mounted on the shaft of an electric motor and lubricated with GOI paste.

At the end of all the work, the assembled sleeve mods look like this:

Appearance of sleeve mods with installed atomizers

Sea trials showed excellent performance of the sleeve mod on a 0.5 Ohm 0.4 kanthal winding.

Option II. Boxmod

Battery pack for an electronic cigarette from a Chinese PowerBank.

Fortunately, the PowerBank case has space to install everything you need.

USB 5V Mobile Power Bank

I used a 510 connector from a cigarette like this, which had been lying around for a long time.

The connector was soldered into a rectangular piece of foil PCB with drilled hole, and secured it to the body using hot-melt adhesive; a locking button was also installed on the body.

Housing with installed button and 510 connector

Battery pack diagram

Mofset transistor K3918 fell out of a faulty motherboard, there are several of them in the processor area, the batteries were used from a faulty netbook battery, any button can be used.

The installation was carried out with a 1mm single-core copper wire, the transistor was soldered directly to a piece of foil PCB on which the connector is fixed.

Battery Pack Installation

In general, the assembled battery pack looks like this

Appearance with a screwed-on atomizer.

The box mod works great, and the batteries can be charged without removing them from the case via the miniUsb connector.

Electronic cigarette ecigarette is the latest invention designed to help smokers from all countries quit the bad habit without quitting!

An electronic cigarette allows you to control the physical dependence on smoking due to the use of cartridges with different contents of purified nicotine and the psychological one, due to the fact that the process of using Cigarette Electronic accurately imitates the classic way of smoking a regular cigarette.

(Used materials from the site: fototank.ru-


Electronic cigarettes are an invention that has gained mass popularity quite recently. Many of those who are concerned with maintaining healthy image life, immediately became devoted fans of this device. Every year, the number of people who switch from so-called analogue cigarettes to electronic cigarettes is rapidly increasing.

Quitting nicotine addiction is a rather complicated process. It is especially difficult for those people who have been smoking for more than ten years.

Step 1 - selection of batteries and wire

Many experts have found that nicotine addiction as strong as a narcotic. It is very important that in tobacco products, nicotine is far from the main life-threatening component included in the composition.

Substances formed as a result of the smoldering of paper and tobacco are a thousand times more harmful than direct ingestion of nicotine into the body. Unlike its analogue, the principle of operation of the ES is constructed completely differently. As a result of its work, so many substances do not enter the body. harmful substances. Today it has been proven that using an electronic cigarette reduces the risk of developing serious pathologies characteristic of smokers. The ES liquid is based on medical nicotine, which has gone through several stages of processing. Its use is much safer than the use of tobacco products.

Step 2 - preparing the wire

Do-it-yourself electronic cigarette at home is one of the most popular requests on the Internet. Each of those who switched to an electronic “steam room” wants to stand out from the crowd by having an individual device. Very often, homemade vaping is common among young people.

Before you make an electronic cigarette with your own hands, you need to have an idea of ​​the mechanism of its operation. Basic knowledge of electronics and physics is also required. Not every person can build such a device.

Only a few manage to create a beautiful and powerful electronic cigarette that will have all the necessary functionality. But for those who have already felt the excitement of a pioneer, the following must be said:

Electronic cigarettes collected in artisanal conditions can cause injury to the body as a result of improper interaction of components.

Step 3 - making a contact spiral

Instructions for assembling a homemade cigarette

Making a homemade electronic cigarette is not difficult, but this process requires special care and thoughtfulness. A “home” ES will be a simple device powered by AA batteries. Creating more complex devices with batteries, power supplies and other functionality requires in-depth knowledge of electronics, mechanics and physics.

Before you begin assembly, you need to prepare the basic materials that will make up the device. In order to obtain a quality product, all components of the product must be appropriate. Manufacturing requires branded batteries, strong clamps and cables, and the container in which the “refill” will be stored must be completely sealed.

Some of necessary components can be purchased at special stores. For those who are puzzled by the uniqueness of the product, there are special racks in such stores. They contain products that can be used to completely assemble an individual cigarette. Of course, this approach involves large financial expenses, but the end result is an excellent device with an interesting design solution.

Step 4 - connecting the spiral

Necessary materials

One of the most simple methods Manufacturing an electronic cigarette requires the presence of the following components and tools:

  • scissors;
  • four finger batteries;
  • insulating tape;
  • a cardboard tube (for the body in which all the elements will be assembled);
  • pliers;
  • alligator clips;
  • cable or small piece of wire;
  • cartridge from ES.

When all necessary materials assembled, you can begin connecting the components in series.

Step 5 - making the case

Assembling an electronic cigarette

Before making an electronic cigarette at home, it is important to clarify that this process requires minimal knowledge technical sciences.

First of all, to create, you need to properly assemble the batteries. Each of the four batteries must be attached to each other in such a sequence that the positive contact of the lower battery fits tightly to the negative terminal of the upper one. The result should be a design with a minus at the bottom and a plus at the top.

Next, the wire is attached; it must be electrically conductive. Its length should be three centimeters longer than the battery structure. Using scissors, you need to remove the insulating layer from both ends of the wire. The length of such exposure should be six centimeters on the first side and three on the second. The end with more exposure must be twisted so that in appearance it resembles a spiral. Next you need to attach the clamp to the lower end. After this, the resulting structure is crimped using pliers.
A section of wire with a spiral at the end is attached to the negative terminal of the lower battery. The connection is fixed using insulating tape. The resulting structure must have a tight connection.

Step 6 - installing batteries into the case

In order to make the future case, you need durable cardboard. Its density should not be lower than one centimeter. IN construction stores you can find ready-made cardboard tubes. The diameter of such a tube should be such that the battery structure fits freely inside, but does not become loose inside.

After the batteries are installed in the tube, you need to make a loop on the remaining part of the wire. It should fit snugly to the body and you can use a stapler to fix it. The upper part of the case can be wrapped with an elastic band for fixation.

After all the manufactured components are placed in a tube of cardboard paper, it is necessary to properly attach top part wires. It should be secured so that its bare part protrudes slightly from the resulting body. The clamp is fixed with rubber or electrical tape. The body is ready.

Step 7 - finalizing the cartridge

Now it is necessary to create a special design with which the electronic cigarette cartridge will be attached to the battery pack. For this you will need:

  • small screws;
  • metal raw materials;
  • insulating tape;
  • wire.

The screw must be wrapped with insulating tape several times in order to make a kind of connection between the battery and the cartridge. Depending on the model, the cartridges of different electronic cigarettes have different connectors.

A small section is cut out of a thin piece of metal, having T-shape. It must be bent around the resulting connecting element. Now, in order to check the functionality of the device, you just need to connect the cartridge to the battery pack. You can use a crocodile clip for this.

By combining the screw and the positive contact of the battery with a wire, you can get a fully functional device. Each connection in such a cigarette must fit tightly together. Disconnecting components during use may result in electric shock.

Step 8 - collecting homemade cigarette

What to choose a ready-made or homemade electronic cigarette

For many people who are far from technical sciences, the entire process described above may seem extremely complicated. In this case, it is recommended to abandon this idea and simply buy the device in a specialized store. Today the market is flooded with affordable models that have the lowest price category.

By taking a more complex path, you can get not only an interesting electronic cigarette solution, but also a truly high-quality product. The only disadvantage of such a cigarette is its appearance, however, with ingenuity, you can modify a “handicraft” wipe into a truly worthwhile device.

If you have some imagination, you can make an electronic cigarette from a pen, a machine gun cartridge case and many other improvised items. This approach will allow you to have a truly unique item.

But it is necessary to remember that the main thing in the matter of making an electronic cigarette at home is basic knowledge of technical sciences. If they are absent, the manufacturing process may take for a long time, and the resulting product will simply disappoint. In addition, incorrectly selected or assembled wrong sequence components may cause hazardous situations.

In contact with

Electronic vaping is popular today. Many people try to get rid of bad habit smoking, switch to aromatic steam. IN specialized stores it is possible to buy electronic devices for vaping, but not everyone can afford it due to high cost products. In this case, looking for inexpensive alternative versions, people are starting to think about whether it is possible to make an electronic smoking device with my own hands.

Is it possible to assemble a vape yourself?

Steamers are confident that the purchased device will cost less than regular purchases tobacco products. However, taking into account trade margins, it becomes clear that not everyone can afford an electronic cigarette. And experienced steamers are trying to make such a device themselves.

Understanding the basic windings and knowing what elements an electronic smoking device consists of, you can do everything yourself. Having the necessary assembly knowledge, making a cigarette will not be difficult. But some experience in these types of work is still necessary.

In a question like this important has a selection of materials and the necessary tools with which to create a homemade electronic cigarette. If the assembly is performed correctly, then during operation you can avoid negative manifestations in the form of burn spots on the face and damage to the respiratory system.

A smoking mixture is created using the same principle, only here some knowledge of chemistry will be required. And if you don’t have the necessary experience, it is recommended to purchase a finished product and fill it with the factory mixture.

Benefits of homemade cigarettes

A home-made electronic smoking device is a stylish accessory that can be smoked not only in the home, but also in public place because there is no smoke or odors.

Abundance and assortment of electronic smoking devices, the ability to replace the tobacco mixture with liquids with a variety of flavors and a moderate content of nicotine or its complete absence, – all this makes such devices popular among vapers.

High-quality smoking devices are expensive, but when you compare the price and costs of the necessary elements, the financial benefit is obvious.

With proper use of the smoking device, the device can last for several years.

How to make your own electronic cigarette at home

The assembly procedure is simple, but requires some skills and knowledge, perseverance and sufficient patience. Naturally, no one can assemble a cigarette without a primitive set of everything necessary. So first, it is recommended to select the basic material. And in order for the device to turn out to be of high quality, preference is given to the impeccability of the internal elements.

What is needed for making

The vaper needs to prepare tools and supplies in advance.

The list of required items includes:


Instructions for assembling a vape with your own hands

The workflow involves the sequential execution of certain actions:


It must be remembered that contacts cannot be connected during active use. This can cause damage to the “insides” of a homemade vape.

Assembly safety precautions

At first glance, everything seems simple. You just need to carefully select the starting materials, assessing all the risks and possible consequences. Any incorrect connection can cause the contacts to short out, damaging not only the cigarette, but also skin covering on the face.

Disadvantages and risks associated with homemade vaping

Having understood how to assemble an electronic smoking device, you should still gain relevant experience. In such a matter, not only the starting materials, but also the tools necessary for assembly are selected with particular scrupulousness, so as not to injure the face, respiratory organs and hands during operation. Here's another reason to think about how often the device is near your face.

It will probably be difficult to mix the smoking liquid yourself, so you will have to purchase it. But there are still craftsmen who create dubious mixtures from ordinary components, endangering own health. The fact is that any violation of proportions will harm both the body and the environment.

It turns out that buying an electronic cigarette is considered much safer than making it yourself. Without the necessary knowledge and skills, you will not be able to independently manufacture a device that will not pose a source of danger during operation.

Conclusion

It turns out that only experienced vapers who have thoroughly studied the structure of an electronic cigarette and have repeatedly tried to assemble something similar are allowed to experiment. And when mixing smoking mixtures, they have sufficient skills to create a liquid that is safe for health, which will emit unusual aromas while vaping.

Knowing the structure of an electronic cigarette and more or less understanding the technology, you can even assemble... a homemade vape. Why is this necessary? Firstly, the device can be made from cheap materials, saving money. Secondly, creating something with your own hands is always more interesting than buying it.

For or against

To decide whether to make a homemade vape, you need to carefully weigh all the pros and cons. If we talk about the advantages of home-made, then such a device will be:

By making a vape yourself, the master takes full responsibility for its quality, capabilities and safety. However, the slightest error in assembly can lead to an explosion or fire of the device. But no one will have this. And knowing all the “stuffing” from the inside, the owner of an exclusive can easily repair it.

Under no circumstances should you start making a device if you do not have experience in such matters and do not understand electronics!

Manufacturing

Before you learn how to make a vape with your own hands, you need to have an idea about the structure of an electronic cigarette. In principle, the manufacture of this device involves the construction of a box mod (battery) and an atomizer (evaporator).

It's not that difficult to make a mechanical box mod. This is a device that supplies voltage from the battery to the atomizer when you press a button. Everything you need to create it can be bought at a radio store or ordered online. You will need:

  • 14 AWG Copper wire;
  • connector 510;
  • mosfet;
  • button;
  • battery compartment.

Well, and, strictly speaking, the battery itself is a high-current 18650 format, from 20 amperes and above. Sony and Samsung have similar ones. This is the most expensive part of the device.

A considerable amount of the cost of an electronic device is consumed by the cost of its housing. A homemade product can be made from inexpensive materials - plastic, metal, or at least thick cardboard. You can show your imagination and make, for example, a wooden case, decorating it with carvings. This box must have holes for gas venting.

The atomizer is inexpensive, so it’s easier to buy a ready-made one and attach it to a homemade mod.

However, many craftsmen bother making not only atomizers, but also assembling a battery from batteries connected by wire.

Cigarette consumption is increasing. Some people use them to quit smoking, others simply switched to a cheaper and less harmful method of smoking, and others simply like to indulge in the tasty and fragrant vapor from an electric cigarette.

Due to the current dollar exchange rate, electric cigarettes have a decent price, and, as practice shows, they last from one to several months. Personally, I have already purchased three of the most common electronic cigarettes, each of them served me for one month, and each time I was forced to buy with the money that I saved on the purchase regular cigarettes, a new electric cigarette. In the end, I decided to buy myself a cigarette that was more expensive and of better quality, I went to a store where they offered me a mech mod that did not have any electronics, I thought about it and decided to make a mech mod myself from an ordinary flashlight.

How did I do it?.. I’ll tell you now

To build the mod we will need:
Pocket flashlight
Battery standard 18650 or 26650 (difference in diameter and capacity)
Piece of PCB
Soldering iron, flux, solder
Connector from an old cigarette
Evaporator (it’s difficult to make yourself, I had to buy it in a store)

Photo of what we have first



We disassemble the flashlight and take out all the insides from it


It took a long time to get the button, but we managed to do it anyway.

And so we see: Flashlight body, glass, LED module, spring to support the module and to ensure contact, and a plate to fix it all in the flashlight body.


We need to trace the piece of glass on the textolite in order to later cut out of it a circle of the same size and diameter as the piece of glass.


Cut it out, straighten it out and this is what you should get


Ready.

Now in this mug we need to drill a hole for the connector from an old cigarette; I didn’t have a drill of a suitable diameter. I drilled a smaller hole and then bored it out with a file.


We insert our connector into our “puck”




We tin the PCB and solder the connector to the PCB






And in place of the wire that is soldered to the middle contact of the connector, we solder a more powerful wire since we will use low-resistance loads that are close to a short circuit and can burn the standard wire that is on the connector, and the microcircuit that is in digital mode can be damaged.


Next, we unsolder the LEDs from the board of our flashlight and solder a wire from the central connector to the microswitch, which was soldered from the old TV, and from the switch to the central contact of the board, where the spring is soldered (positive terminal)



And we solder the negative terminal from the connector of the future cigarette to the negative contact of the board from which we soldered the LEDs.

We drill holes in the flashlight covers and in the reflector so that they coincide; they are needed to insert the microswitch into the housing.


(I had an idea to insert a microswitch at the bottom, but as the experience of my previous electronic cigarette showed, this is not entirely convenient)

We make a square hole out of a round hole and you can start assembling.

We insert it all into the flashlight cover and put it on hot glue, fix everything with a special washer that is included in the flashlight kit.





And so, we have a positive terminal, install a negative one and you’re done.

I used the negative bus from the flashlight kit, but instead of a spring I stuffed a 25-kopeck coin on the bottom.

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